Developing a Comprehensive Diagnostics Technology for the Technical Condition of Industrial Buildings Using a Software and Hardware Package with Unmanned Aerial Vehicles


For citation.
Shesterin N.D., Kochergin A.N., Pivsaev V.Yu., Pakhalenko N.V., Semenov A.G. Developing a Comprehensive Diagnostics Technology for the Technical Condition of Industrial Buildings Using a Software and Hardware Package with Unmanned Aerial Vehicles. Bezopasnost Truda v Promyshlennosti = Occupational Safety in Industry. — 2026. — № 3. — рр. 7-16. (In Russ.). DOI: 10.24000/0409-2961-2026-3-7-16


Annotation:

The relevance of developing a diagnostic technology for assessing the technical condition of industrial buildings and facilities using a UAV-based software and hardware package stems from the insufficient effectiveness, safety, and completeness of traditional visual and measurement control methods. The goal of the study is to develop and test a comprehensive diagnostic technology for the technical condition of an industrial building using a UAV-based software and hardware package to expand the coverage of inspected structures, improve data objectivity, and reduce occupational risks. The study applied a comprehensive approach, including the use of specialized unmanned aerial vehicles for external and internal inspection, equipped with high-resolution cameras and thermal imagers. The methodology included remote visual and measurement control, thermography, and photogrammetric data processing to build 3D models. The technology was tested on an operating industrial facility of the oil and gas industry (plan dimensions 48.3312 m, height up to 9.6 m). During pilot industrial tests, a complete inspection of external and internal structures was conducted. The following typical defects were identified and localized: loss of airtightness at wall panel joints, damage to the concrete protective layer and the anti-corrosion coating of drips, and signs of leaks. Based on the data obtained using the photogrammetric method, a detailed 3D model of the building was built. The thermographic inspection was conducted to confirm the defects identified during the external visual and measurement control. In some sections of wall panels, minor local thermal fluctuations were registered that correspond with the sections of defects identified during the visual inspection.  A comparative analysis of the labor intensity of the developed technology versus traditional methods (scaffolding, automated hydraulic lifts) was conducted. As established, the use of unmanned aerial vehicles significantly reduces time and labor intensity, as well as occupational risks to personnel, by providing full coverage of the structures. The developed and tested technology proved efficient for the comprehensive diagnostics of industrial buildings. It ensures improvements in safety, objectivity, and the completeness of inspection, and serves as a foundation for dynamic monitoring and the development of digital twins. The results demonstrate the promising potential of this approach for widespread implementation in technical diagnostics.

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DOI: 10.24000/0409-2961-2026-3-7-16
Year: 2026
Issue num: March
Keywords : work safety monitoring диагностика технического состояния industrial building visual and measurement control remote inspection hard-to-reach structures
Authors:
  • Shesterin N.D.
    JSC Rosgazifikacia, Moscow, Russian Federation General Director
  • Kochergin A.N.
    JSC Rosgazifikacia, Moscow, Russian Federation Deputy General Director
  • Pivsaev V.Yu.
    JSC Rosgazifikacia, Moscow, Russian Federation Cand. Sci. (Eng.), Head of the Department
  • Pakhalenko N.V.
    JSC Rosgazifikacia, Moscow, Russian Federation Head of the Department
  • Semenov A.G.
    Peter the Great St. Petersburg Polytechnic University, Saint Petersburg, Russian Federation Cand. Sci. (Eng.), Assoc. Prof., Senior Researcher, agentnomer117@mail.ru