Analysis of Causes of Accident and Injury Rate at Metallurgical Hazardous Production Facilities


For citation.
Arefeva N.M., Goryachev S.V., Zaytsev I.L., Chavkina L.Yu. Analysis of Causes of Accident and Injury Rate at Metallurgical Hazardous Production Facilities. Bezopasnost Truda v Promyshlennosti = Occupational Safety in Industry. — 2025. — № 5. — рр. 63-68. (In Russ.). DOI: 10.24000/0409-2961-2025-5-63-68


Annotation:

Metallurgy is strategically significant for the national economy and involves a high number of hazards at each stage of the process chain. Industrial safety management systems, compulsory for hazardous production facilities of I and II classes, are used at metallurgical plants. One of the top-prioritized issues is the impact of employees’ competency on the accident and injury rate in metallurgy.
The distribution of accidents and injuries during the period of 2014–2024 has been provided. Based on the statistical data for the last 11 years, the main causes of fatalities at metallurgical plants have been identified. Despite the measures taken at the plants, today, the impact of a human on fatal injuries cannot be excluded.
It has been established that the highest number of accidents occurs at facilities of II and III hazard classes.
The acts of investigation of fatalities for the last 5 years have been analyzed. Based on the analysis of injuries, the most dangerous occupation in metallurgical production has been identified. The distribution of fatal injuries depending on the average age and work experience of injured persons has been provided. The issue of the potential impact of the time passed from the employee’s start of work on the growth of injuries has been studied.
To minimize accidents and injuries at production, it is necessary to motivate employees to work safely and support their level of competency. It is crucial to remember that at the moment of an accident, not competency itself has an effect, but it works as a combination of various factors.

References:
1. On the current situation in the Russian economy. Outcomes of 2023. The Ministry of Economic Development of the Russian Federation. Available at: https://www.economy.gov.ru/material/file/a30ffe689e1cd3fa8f083b2d7aa36cb1/o_tekushchey_situacii_v_rossiyskoy_ekonomike_itogi_2023_goda.pdf (accessed: January 22, 2025). (In Russ.).
2. Zinoveva O.M., Smirnova N.A. On the issue of assessing the reliability of technical devices at mining enterprises. Gornyy informatsionno-analiticheskiy byulleten (nauchno-tekhnicheskiy zhurnal) = Mining informational and analytical bulletin (scientific and technical journal). 2024. № 1. pp. 157–168. (In Russ.). DOI: 10.25018/0236_1493_2024_1_0_157
3. Balovtsev S.V., Merkulova A.M. Comprehensive assessment of buildings, structures and technical devices reliability of mining enterprises. Gornyy informatsionno-analiticheskiy byulleten (nauchno-tekhnicheskiy zhurnal) = Mining informational and analytical bulletin (scientific and technical journal). 2024. № 3. pp. 170–181. (In Russ.). DOI: 10.25018/0236_1493_2024_3_0_170
4. Zinoveva O.M., Merkulova A.M., Smirnova N.A., Chadin D.A. Evaluation of automation impact on accident risk during steel production. Chernye metally = Ferrous metals. 2024. № 8. pp. 86–92. (In Russ.). DOI: 10.17580/chm.2024.08.11
5. Negreeva V.V., Vasilenok V.L., Kagiyan O.A. Problems of labor protection and industrial safety of ferrous metallurgy enterprises. Nauchnyy zhurnal NIU ITMO. Seriya Ekonomika i ekologicheskiy menedzhment = Scientific journal of The National Research University of Information Technologies, Mechanics and Optics (NRU ITMO). Economy and Ecological Management Series. 2019. № 4. pp. 41–50. (In Russ.). DOI: 10.17586/2310-1172-2019-12-4-41-50
6. Annual report on the activities of the Federal Service for Ecological, Technological, and Nuclear Supervision in 2023. Available at: https://www.gosnadzor.ru/public/annual_reports/Godovoy%20otchet%202023.pdf (accessed: January 22, 2025). (In Russ.).
7. Arefeva N.M., Chavkina L.Yu. Evaluation of the Impact of a Human Factor on Industrial Safety of Non-Ferrous Metallurgy Enterprises. Bezopasnost truda v promyshlennosti = Occupational Safety in Industry. 2024. № 5. pp. 80–85. (In Russ.). DOI: 10.24000/0409-2961-2024-5-80-85
8. Zinoveva O.M., Merkulova A.M., Smirnova N.A., Shcherbakova E.A. Management of psychosocial risks at mining and metallurgical enterprises. Chernye metally = Ferrous metals. 2024. № 8. pp. 81–85. (In Russ.). DOI: 10.17580/chm.2024.08.10
9. Bonsu J., Van Dyk W., Franzidis J-P., Petersen F., Isafiade A. A systemic study of mining accident causality: an analysis of 91 mining accidents from a platinum mine in South Africa. Journal of the Southern African Institute of Mining and Metallurgy. 2017. Vol. 117. pp. 59–66. DOI: 10.17159/2411-9717/2017/v117n1a9
10. Zhemchugova V.S., Ivanova M.V., Volokhina A.T., Glebova E.V., Korobov A.V., Khafizov I.F. Analysis of the Level of Industrial Safety Culture at a Fuel and Energy Complex Enterprise. Setevoe izdanie «Neftegazovoe delo» = Network Journal «Oil and Gas Business». 2025. № 1. pp. 70–92. (In Russ.). DOI: 10.17122/ogbus-2025-1-70-92
11. Nevolina E.M., Shishkina S.V. Development of mine personnel competences as a method to ensure occupational safety. Gornyy informatsionno-analiticheskiy byulleten (nauchno-tekhnicheskiy zhurnal) = Mining informational and analytical bulletin (scientific and technical journal). 2021. № 5–1. pp. 336–349. (In Russ.). DOI: 10.25018/0236_1493_2021_51_0_336
12. Lund E., Pekkari A., Johansson J., Lööw J. Mining 4.0 and its effects on work environment, competence, organisation and society – a scoping review. Mineral Economics. 2024. Vol. 37. pp. 827–840. DOI: 10.1007/s13563-024-00427-0
13. Meng W., Jiaxuan T., Yanping M., Yuxi L., Shugang Ch. Relevant knowledge of competent person in mining capital markets of major mining countries in the world. CHINA MINING MAGAZINE. 2020. Vol. 29 (6): 27–33. DOI: 10.12075/j.issn.1004-4051.2020.06.010
14. Lodgaard E., Torvatn H., Sorumsbrenden J. Future competence at shopfloor in the era of Industry 4.0-A case study in Norwegian industry. Procedia CIRP. 2022. Vol. 107. pp. 961–965. DOI: 10.1016/j.procir.2022.05.092
15. Volokhina A.T. Competence approach to personnel for ensuring industrial safety at the enterprises of the main transport of gas. Avtogazozapravochnyy kompleks + alternativnoe toplivo = Fuel filling complex + alternative fuel. 2019. Vol. 18. № 5. pp. 206–215. (In Russ.).
16. Dementeva Yu.V. The Impact of Professional Work Experience on Industrial Injuries Rate. Mir transporta = World of Transport and Transportation. 2015. Vol. 13. № 1 (56). pp. 198–204. (In Russ.).
DOI: 10.24000/0409-2961-2025-5-63-68
Year: 2025
Issue num: May
Keywords : industrial safety injury rate human factor accident rate metallurgy competency of personnel
Authors:
  • Arefeva N.M.
    N.Arefyeva@gosnadzor.gov.ru, Head of Department, Rostechnadzor, Moscow, Russian Federation; Postgraduate Student, National University of Science and Technology «MISIS», Moscow, Russian Federation
  • Goryachev S.V.
    Deputy Head of Department, Rostechnadzor, Moscow, Russian Federation
  • Zaytsev I.L.
    Chief Engineer, Scientific Research Institute for System Analysis of NRC «Kurchatov Institute», Moscow, Russian Federation; Postgraduate Student, National University of Science and Technology «MISIS», Moscow, Russian Federation
  • Chavkina L.Yu.
    Assistant, National University of Science and Technology «MISIS», Moscow, Russian Federation