Diagnostics of the Technical Condition of Heat Exchangers Using the Method of Acoustic Pulse Reflectometry at Hazardous Production Facilities



Annotation:

Diagnostics of the technical condition of heat exchangers tube bundles at hazardous production facilities during the period of shutdown maintenance is considered in the article. Possible approaches to solving the problem associated with the limited time for examination, the large total length of the tubes in bundles and the vagueness of the diagnostic features of tubes defectiveness are analyzed. Use of the traditional methods of non-destructive testing, including endoscopy, does not allow to perform control of the technical condition of heat exchanger tubes. Relatively recently, for the examination of the internal clearance of small-diameter pipes, the method of acoustic pulse reflectometry, known in science and technology, was used. PAKT-04 device was produced for express- inspection of heat exchangers. This method was implemented in the device. Experience of using the device is presented. The principle of acoustic pulse reflectometry and the characteristics of the device are reviewed in brief. The features of defects on the reflectogram and masking their interference are shown. It is proposed for characterizing the wear of the tubes to introduce a generalized quantitative parameter called the «defectiveness degree». This parameter considers the degree of erosion of the inner wall, presence of deposits, blockages, holes. It is determined by the change of signal propagating in the tube. The value of defectiveness degree indicates the applicability of the tube for operation in the heat exchanger. Examples are demonstrated related to tubes wear and the value of this parameter. The results of measuring the parameter on different heat exchangers are discussed.

References:
  1. Amir N., Barzelay O., Yefet A., Pechter T. Condencer tube examination using acoustic pulse Reflectometry. Journal of Engineering for Gas Turbines and Power. 2010. Vol. 132. pp. 014501:1–014501:5.
  2. Inshakov D.V., Bykov S.P., Kuznetsov K.A. PAKT-04: Device and Non-Destructive Testing of Heat-Exchange Equipment. Scientific Israel — Technological Advantages. 2016. Vol. 18 (1). pp. 19–27.
  3. Borminskiy S.A. Portable electronic-acoustic devices for measuring the level of liquid media: Abstract of the thesis... Candidate of Technical Sciences. Samara: SGAU, 2006. (In Russ.).
  4. Sharp D.B. Acoustic pulse reflectometry for the measurement of musical wind instruments. University of Edinburgh, 1996. 192 p.
  5. Gray C.D. Acoustic Pulse Reflectometry for Measurement of the Vocal Tract with Application in Voice Synthesis: a thesis submitted in fulfilment of the requirements for the degree of Doctor of Philosophy to the University of Edinburgh. University of Edinburgh, 2005. 252 p.
  6. Rasmussen S.B. Patent RF. № 2175526. MPK A61B 8/12, G01B17/00, G01N 29/00. Device and method for reflectometry examinations and measurements of cavities. Applied: November 14, 1995. Published: November 10, 2001. Bulletin № 31.
  7. Raphael D.T. Patent USA № 2003/0034035, A61M 16/00. Determining Endotracheal Tube Placement Using Acoustic Reflectometry. Applied: August 14, 2002. Published: February 20, 2003.
  8. Raphael D.T. Patent № 03/015610 WIPO (International), A61B. Determining Endotracheal Tube Placement Using Acoustic Reflectometry. Applied: August 14, 2002. Published: February 27, 2003.
  9. Hohlfeld R.G., Jenkins G. Patent USA № 5902252, A61B 5/12. Device and Process for Measuring Acoustic Reflectance. Applied: January 23, 1998. Published: May 11, 1999.
  10. Warner D.P. Patent USA № 2010/0087751, A61B 5/00. Acoustic Reflectometry Instrument and Method. Applied: October 03, 2008. Published: April 08, 2010.
  11. Federal information fund for ensuring uniformity of measurements. Available at: https://fgis.gost.ru/fundmetrology/registry/4/items/377153/ (accessed: November 11, 2019). (In Russ.).
  12. Mezon U. Physical acoustics. Vol. 1. Pt. A: Methods and instruments of the ultrasonic examinations. Moscow: Mir, 1966. 592 p. (In Russ.).
  13. Inshakov D.V., Kuznetsov K.A. Use of acoustic pulse reflectometry for assessment of technical condition of heat exchangers tube bundles. Otsenka i upravlenie industrialnymi riskami v promyshlennoy bezopasnosti. Monitoring riskov slozhnykh i unikalnykh obektov: sb. materialov VI Shkoly-seminara (24 avg. 2016) (Assessment and management of industrial risks in industrial safety. Monitoring of risks of the complex and unique objects: Digest of the VI School-Seminar (August 24, 2016). Omsk: tipografiya «Zolotoy tirazh», OOO «Omskblankizdat», 2016. pp. 124–131. (In Russ.).
  14. Khasanova A.F., Gallyamov M.A., Zakirova Z.A. Increase of Heat Exchange Processes Efficiency at Production Site. Bezopasnost Truda v Promyshlennosti = Occupational Safety in Industry. 2017. № 12. pp. 18–21. (In Russ.).
DOI: 10.24000/0409-2961-2019-12-24-29
Year: 2019
Issue num: December
Keywords : technical diagnostics acoustic pulse reflectometry piping systems heat exchangers
Authors:
  • Inshakov D.V.
    Cand. Sci. (Phys.-Math.), Lead Engineer — Designer, d.inshakov@hm.irk.ru AO IrkutskNIIhimmash, Irkutsk, Russia
  • Kuznetsov K.A.
    Cand. Sci. (Eng.), First Deputy General Director, k.kuznetsov@hm.irk.ru JSC IrkutskNIIhimmash, Irkutsk, Russia